When On-Site Training Pays for Itself: A Real-World Jar Testing Example

How Jar Testing saved thousands:

One of the most common challenges we see at small and mid-sized water treatment plants is chemical dosing that feels more reactive than controlled. Operators know something isn’t quite right, but without time, tools, or confidence to troubleshoot, small inefficiencies can quietly turn into big costs.

Recently, WtrWrx Services worked with an Illinois community water treatment plant facing exactly this situation.

Rather than delivering a classroom-style presentation, we provided on-site, facility-specific training focused on jar testing and chemical dosing, using the plant’s actual source water, treatment chemicals, and equipment.

Training Using the Plant’s Own Water and Chemistry

During the on-site session, operators walked through:

  • How to properly set up and run jar tests

  • What to look for when results don’t match expectations

  • How to troubleshoot dosing issues using visual and performance indicators

  • How to translate jar test results into confident, real-world dosing adjustments

Because the training was conducted with the facility’s own water and chemicals, the results were immediately relevant. Operators weren’t learning theory—they were solving their own process challenges in real time.

Immediate Results and Long-Term Savings

By the end of the training, the operations team was able to:

  • Identify inefficiencies in their existing chemical dosing approach

  • Make informed adjustments based on jar testing results

  • Establish a repeatable process that they could continue using independently

Those changes led to significant annual chemical cost savings, ultimately more than offsetting the cost of the on-site training itself.

Just as importantly, the operators left with greater confidence in their decision-making and a clearer understanding of how to respond when conditions change.

Why Facility-Specific Training Matters

Every treatment plant is different. Source water quality, seasonal variability, treatment goals, and available resources all play a role in how systems perform.

That’s why on-site training can be so effective:

  • It uses your water, your chemistry, and your equipment

  • Operators learn by doing, not just listening

  • Improvements can be implemented immediately

  • Benefits extend beyond compliance to cost control and system reliability

Training That Supports Operators and Communities

At WtrWrx Services, our goal is to support operators with practical, field-tested solutions that make daily operations easier and more effective. When operators are empowered to make confident treatment decisions, the entire community benefits—from improved water quality to better use of limited resources.

If your system could benefit from on-site training tailored to your facility and your operators, we’re happy to talk about options that fit your needs.

👉 Learn more about our training services
👉 Contact us to discuss on-site training

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